Cell Therapies

Streamline your cell therapy development and manufacturing with a scalable, low-shear platform designed to maintain cell viability. UniFuge® offers capabilities beyond cell harvesting, supporting gene editing, cryopreservation, and bioreactor expansion for consistent results from research through large-scale production.

How It Works

One cell processing platform for the full cell therapy development cycle

The UniFuge platform uses tubular bowl technology for gentle cell processing, ideal for preserving cell viability. Automating key processes like cell separation and media exchange, UniFuge maximizes workflow efficiency for cell therapy applications. Its single-use, closed design minimizes contamination risks while streamlining critical unit operations to ensure reliable results.

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Gene Editing

Gentle separation concentrates cells and exchanges media, preserving cell integrity before gene editing.

Cell Banking

Gentle separation concentrates cells and exchanges media, preserving cell integrity before gene editing.

Seed Train

Scalable processing efficiently separates and concentrates cells, preparing them for transfer to larger bioreactors for further expansion.

Expansion & Differentiation

Media exchange and optional washing remove residual media while maintaining cell health for continued growth or differentiation.

Cell Harvest

Low-shear separation gently concentrates cells, minimizing damage with optional washing to enhance purity.

Formulation

Cells are concentrated and media exchanged with formulation buffers, preparing them for cryopreservation with minimal loss and high viability.

Key Benefits

Benefits of using CARR Biosystems for Cell Therapies

Enhanced Cell Viability
  • Low-shear separation to preserve cell health
  • Efficient cell washing and buffer exchange to remove spent media or reagents
Increased Cell Recovery
  • Tunable parameters for optimized recovery across cell lines
  • No cell loss during centrifuge acceleration
  • Efficient concentration for downstream processing
Fast Cell Processing
  • Minimized dwell time and reduced time between steps preserve cell viability
  • Adaptable volumes and concentrations based on processing needs
Seamless Scalability
  • Seamless scalability from development to manufacturing
  • Automated processes with quick setup in under 15 minutes
  • 21 CFR Part 11 compliant

Data Highlights

High viability across cell types: TIL, NK, and stem cells

Cell Viability and Recovery

UniFuge delivers high cell viability and recovery, achieving over 98% recovery for iPSC, TIL, stem, and NK cells with over 99% viability. For MAPC cells, it ensures over 95% recovery and 99% viability.

Cell Washing Efficiency

UniFuge demonstrates >99% washing efficiency after just two washes, effectively removing residual media and additives.

Case Study

Low-shear processing achieves over 95% recovery across multiple cell types

The Challenge

During cell therapy manufacturing, maintaining cell viability and recovery during harvesting is critical, but many available technologies fall short. Some provide high recovery but damage cells, while others preserve viability but underperform in recovery.

The Solution

CARR Biosystems partnered with a customer to test the UniFuge Pilot and UniFuge Mini for cell harvesting in various cell types, including stem cells, NK cells, and MAPCs. Different g-forces (400-1200 x g) and flow rates (100-1,600 mL/min) were evaluated to optimize recovery efficiency and minimize viability reduction across multiple operating conditions.

The Outcome

The UniFuge platform delivered:

  • Minimal viability loss: Less than 1.6% reduction in viability across all cell types.
  • High recovery efficiency: Greater than 95% recovery for all tested cell types.
  • Optimized scalability: Efficiently processed at flow rates ranging from 100 to 1,600 mL/min with varying g-forces.
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